11kV-33kV Polymer Pin Insulators

Polymer pin-type insulators designed specifically for 11-33kV overhead lines, using an integral injection molding process to solve interface breakdown issues, with fitting crimping strength 8-10 times that of traditional porcelain insulators. Suitable for high pollution and long span scenarios, providing technical parameters and certification support....
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                                                  11kV-33kV Polymer Pin-Type Insulator Product Technical Specifications


Designed for the harsh operating conditions of 11kV-33kV medium-voltage distribution lines, this series of polymer pin-type insulators features a triple-reinforced structure:

Core load-bearing body: Epoxy glass fiber drawn rod (bending strength ≥1200MPa, twice that of steel)

Permanent protective layer: High-temperature, high-pressure molded silicone rubber skirt (hydrophobic HC1-HC2 grade)

Corrosion-resistant connectors: (hot-dip galvanized + crimping and flaw detection process)

This design completely addresses the three major failure risks associated with traditional ceramic insulators—explosion, zero-value detection, and pollution flashovers—and is suitable for regions covered by IEEE/IEC standards.

 

 

2. Intelligent crimping reliability system

Computer-controlled coaxial constant-pressure crimping (accuracy ±0.5 kN)

Acoustic emission flaw detection real-time monitoring (defect detection rate >99.2%)

 

Dynamic load verification (10^7 vibration fatigue tests)

 

 

3. Extreme Environment Adaptability

Contamination level: IV (salt density 0.35 mg/cm²)

Temperature range: -50°C to +80°C (UL 94 V-0 flame retardant)

UV-resistant design: silicone rubber with added fumed silica (annual aging rate



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International compliance technical parameters



Model

Voltage (kV)

Bending load (kN)

Creepage distance (mm)

Impact withstand voltage (kV) |

Applicable wire (mm²)

FPP-12/4T16

12
4
460
110
50-150

FPP-24/5T18

24578017070-185

FPP-33/6T20 

33695020090-240

Note: The entire series has passed the KEMA 500kV·m power frequency wet withstand test and complies with the IEC 61109/61466 standard.






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